The 4-1-1 On Hinges

There are four basic types of standard hinges: full mortise, half mortise, full surface and half surface.

The Four Types of Hinges

An illustration showing how a full mortise hinge works with a door frame and door

The full mortise hinge is the most frequently used type of hinge today. It can be used on aluminum, hollow metal and wood doors and frames. It was formerly referred to as a “butt hinge” because the two leaves of the hinge are pressed together when the hinge is closed. It is used for medium to heavy weight doors that are subjected to low to high frequency use. When the door is closed, the barrel is the only part of the hinge that is visible.

An illustration showing how a half mortise hinge works with a door frame and door

The half mortise hinge is generally used on hollow metal doors with channel iron frames that experience medium to high frequency use.

An illustration showing how a full surface hinge works with a door frame and door

The full surface hinge is for medium weight tubular steel doors and kalamein wood doors with channel iron frames under medium to high frequency service

An illustration showing how a half surface hinge works with a door frame and door

The half surface hinge is for regular weight hollow metal or wood composite doors with hollow metal frames that see medium to high frequency use.

Special Hinges

There are also some special types of hinges sometimes used with emergency exit doors. One of these is the continuous hinge, also called a continuous geared hinge or a traditional piano hinge. This hinge distributes the weight of the door along the full height of the door frame, and allows smooth operation and longer life for the door opening. Continuous hinges are great options on all openings, but especially high-use doors. And adding full length continuous hinges to exterior doors means that an intruder must cut the hinge the entire length of the door, which, while possible, requires much more time and effort.

An illustration showing how a swing clear hinge works with a door frame and door, both open and closed

Another special type of hinge is the swing clear hinge. Swing clear hinges are generally used on ADA swing doors, since they are designed to swing completely clear of the frame when opened, which creates a wider opening for maximum access.

electric hinge

An electric hinge is a special type of hinge that allows electrical current to pass from a door frame to a door. This allows the use of electronic hardware on doors, such as electric locks, electrified exit devices, access control systems, or monitoring devices without use of visible wiring.

There are also specific hinges for security applications of emergency exit doors.

Choosing A Hinge

There are a few factors that should be considered when choosing which type of hinge should be used, including the weight of the door, the frequency of use and the environment. Obviously, the correct choice of hinge depends on the application.

Interior doors usually have two hinges, while heavier exterior doors usually have three.

Concealed hinges are used when the design mandates that the hinge not be visible. A knuckle hinge is the exact opposite of a concealed hinge, in that it is intended to be seen and admired.

High-use doors, such as employee entrances and main entrances, might require heavy weight, ball bearing hinges in a finish that can endure the weather and elements. Bearings offer the highest levels of durability and ease of operation.

Medium-use doors, such as trash removal or receiving doors, might require a medium weight, standard 5-knuckle hinge in a durable finish.

Light-duty doors, such as emergency exit doors, may require three or even four hinges.

To help ensure the door provides trouble free operation, the height, width and weight of the door should be considered when choosing the type of hinge and the number of hinges.

Detex Nominated for Outstanding Manufacturing Mentor Award by Skillpoint Alliance

New Braunfels, TX — Detex Corporation is honored to announce its nomination for the Outstanding Manufacturing Mentor Award, presented by Skillpoint Alliance. This award recognizes companies that go above and beyond in supporting workforce development and mentoring the next generation of manufacturing professionals.

Winners will be announced at the awards dinner in September.

Through programs like Skillpoint Alliance’s Certified Production Technician (CPT) training, Skillpoint continues to bridge the regional skills gap and expand its reach. Detex remains committed to empowering future talent and strengthening the manufacturing community.

The Importance of Door Hardware Maintenance

Door hardware plays a vital role in the safety, security, and functionality of any building. Whether it’s a school, office, hospital, or retail space, well-maintained door hardware ensures smooth operation, enhances security, and prolongs the life of your investment. Despite its critical role, door hardware maintenance is often overlooked until something goes wrong. Regular upkeep can prevent costly repairs, mitigate safety risks, and maintain compliance with building codes and standards.

Why Door Hardware Maintenance Matters

  1. Safety and Security
    • Faulty door hardware can compromise a building’s security. A misaligned latch, broken closer, or malfunctioning lock can provide easy access to unauthorized individuals or delay egress during emergencies.
    • Regular maintenance ensures panic hardware, exit devices, and locks function correctly, keeping occupants safe.
  2. Compliance with Codes and Standards
    • Building codes require specific types of hardware to be installed and maintained in certain environments. For instance, fire-rated doors must close and latch properly to maintain their fire-resistance integrity.
    • ADA compliance also hinges on properly maintained hardware that allows for accessible entry and exit.
  3. Cost Savings
    • Addressing minor issues before they escalate can save money. Preventative maintenance is less expensive than emergency repairs or full hardware replacements.
    • Well-maintained hardware reduces wear and tear, extending the life of the components.
  4. Operational Efficiency
    • Doors that don’t operate correctly can slow down traffic flow, causing frustration for employees, customers, or visitors.
    • Smooth-functioning hardware minimizes disruptions in daily operations.

Common Door Hardware Maintenance Tasks

  1. Inspection
    • Regularly check for loose screws, worn hinges, and damaged components. Inspect locks, exit devices, closers, and handles for signs of wear or malfunction.
  2. Cleaning
    • Remove dirt, grease, and grime from hardware to prevent build-up that can impede performance. Use manufacturer-recommended cleaning agents to avoid damaging finishes.
  3. Lubrication
    • Lubricate moving parts such as hinges, locks, and latch mechanisms to ensure smooth operation. Avoid over-lubricating, which can attract dust and debris.
  4. Alignment
    • Ensure doors are properly aligned within their frames. Misalignment can strain hardware components, causing premature failure.
  5. Testing
    • Periodically test panic hardware, door closers, and locks to confirm they’re functioning as intended. Ensure fire doors close and latch automatically.

Tips for Effective Maintenance

  • Create a Schedule: Establish a regular maintenance routine tailored to your building’s usage and environment.
  • Document Inspections: Keep detailed records of maintenance activities, inspections, and repairs.
  • Train Staff: Educate maintenance teams on the correct procedures for maintaining door hardware.
  • Partner with Professionals: Work with experienced technicians or hardware manufacturers for comprehensive inspections and repairs.

Conclusion

Investing time and resources into regular door hardware maintenance is essential for ensuring the safety, security, and functionality of your building. By addressing minor issues proactively, you can save money, comply with regulations, and provide a seamless experience for all occupants. Don’t wait for problems to arise—make maintenance a priority and keep your doors operating at their best.

My latch light never comes on. It stays on close speed

The arm may have been installed wrong. To reinstall the arm, remove from spindle and put rocker switch to hold open. Put door at 90 degrees to frame and reinstall the arm as per instructions.

You may also have a cam orientation issue on top of the motor gear box where the back check and latch limit switches are controlled. Follow the chart below to re-position cam:

Why is my device not arming?

The key is turned to the armed position, but the device does not sound when the door opens and the door prop time expires.

Handed to wrong side.

Unplug and reinsert battery, 4 chirps is in door prop mode.
5 chirps, the unit is not handed.  Confirm the magnet is aligned correctly.

Disarm the device by turning your key clockwise. Look on the circuit board, there are to metal prongs with white lettering  saying ‘Mag Handing’. Short them together using metal like a screwdriver or the key. The unit should chirp 5 times.  Reinstall the device with the door open, turn device to on, and close door. You should hear 1 chirp and then the device is ready.

If JP1 is cut on the board, the unit is made to mount on the wall and use a external magnetic switch.

Why does my device not alarm when the door opens?

The likely causes are that either:

– Your door contact is not activating when the door closes. In this case, your device will not arm if the contact wires are removed from the device.

– Electric power was applied across terminals 5 and 6. In this case, your device will still arm after the door contact wires are removed from the device.

Why is my device going straight into alarm?

Two possible reasons:

1. Tamper plunger is not being held back by the screw on the upper left of the front of the device. Make sure the unit is mounted and the top left tamper screw is installed. Check That the security plunger is engaging the security micro switch on the back of the PCB.

2. Set to auto rearm(non-extended bypass) and the magnet on the frame not aligned properly. Isolate the device by using a jumper to simulate the door closure in inputs 5 and 6. If your device works, then check you magnet switch continuity. The magnetic switch is a closed contact when the door is closed and opens when the door is opened. These two wires should be connected to terminals 5 & 6.