Machine Shop Operator

JOB SUMMARY:

Is responsible for set up and operation of machine shop equipment to produce parts, hardware and other door management security products. Performs other duties as required.

ESSENTIAL JOB FUNCTIONS: Include but are not limited to:

  • Sets-up, adjusts all machinery according to print specifications and safety requirements.
  • Inspects machinery and equipment to insure proper and safe operation.
  • Operates and uses various machines, hand tools, small power tools; including but not limited to: punch press, drill press, sander, tapping machine, spin-o-matic, milling machines, kick press and other machine shop equipment to produce security hardware products and/or components.
  • Uses appropriate oils and lubricants according to metal and/or machine specifications.
  • Uses various measuring devices or test fixtures and gauges to verify quality of components being produced.  Completes repairs or reworks units as requested.
  • Provides general and technical information related to products.
  • Adjust to secure required dimensions and quality on machine production runs.
  • Produces samples (first piece) for inspection and inspects production piece parts for proper dimensions/specifications using various measuring equipment and test factures.
  • Completes in-process-inspection and places product on hold/containment if needed. Reports production delays and quality concerns/variances immediately to supervisor. 
  • Works from drawings, patterns, templates, process sheets or samples and written and verbal instructions.
  • Supports training and assistance to machine shop staff and new hires.
  • Operates forklifts, man-lifts and shop machines as needed to meet production needs.
  • Maintains appearance standards, presence and professional communication skills.
  • Reports building, equipment sanitation, OSHA, and Safety concerns immediately.
  • Responsible for assigned production, efficiency and productivity to minimize backlog.
  • Assists in recordkeeping related to job orders/production.
  • Begins and ends shift on time consistently and reports delays immediately.
  • Maintains the cleanliness, organization, quality control and safety of workarea.
  • Follows established procedures, work instructions and operational controls implemented by Detex to comply with all company policies and applicable legal requirements.
  • Follows safe working practices and wears required personal protective equipment.
  • Performs other duties as assigned.

Qualifications:

High School Diploma/General Education Development (GED) certificate and 1 year machine shop experience required. Programming and operating CNC machine and 1 years’ experience in a machine shop manufacturing environment preferred.

  • Skill in using hand tools and small power tools.
  • Attentive to detail with good planning time management skills, and willing to assume a variety of machine shop related tasks. Knowledge of metal properties preferred.
  • Mechanical aptitude and advanced skills operating shop machinery and equipment
  • Ability to read and interpret blueprints, drawings and engineering documentation.
  • Skill in performing basic mathematical calculations and using precise measuring devises
  • Ability to perform detailed repetitive tasks for prolonged periods of time.
  • Skills in effectively listening and communicating tactfully verbally and in writing.
  • Ability to establish and maintain effective working relationships internally and externally.
  • Be willing to work weekend hours, and overtime as required.
  • Skills in programming and operating Computerized Numerical Control (CNC) equipment preferred.

Physical Requirements

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • Must be able to lift, carry, push and pull or otherwise move objects up to 75 pounds occasionally and/or frequently.
  • Work involves frequent periods of standing, walking, stooping, kneeling, crouching, twisting/turning and reaching and bending at the waist.
  • Visual acuity, speech and hearing; hand eye coordination, utilize near and far vision, depth perception and manual dexterity necessary to work with various materials/objects and operate basic office and machine shop equiptment which are essential job duties.

Production Supervisor

JOB SUMMARY:

Is responsible for preparation of production schedules based on customer requirements, quality specifications, and shipping lead timelines; responsible for oversight of production department employees’ assignment of daily tasks and ensuring completion of new employee training. Supports production/assembly as needed. Performs other duties as required.

ESSENTIAL JOB FUNCTIONS: Include but are not limited to:

  • Responsible for assigned areas of oversight, efficiency, productivity, and accountability.
  • Ensures staff accurately works from samples, sample drawings, blueprints, schematics, as well as written and verbal instructions. Eliminates loitering of all personnel.
  • Reviews work orders and ensure an appropriate level of materials, tools, equipment, and resources are available for production to ensure production targets are met.
  • Enforces safety policies and procedures, takes appropriate action to ensure the safety of all employees, and maintains the cleanliness and organization of the work area.
  • Ensures equipment and machinery are maintained and properly operating.
  • Collaborates with Quality Auditor to ensure all production output meets work instruction specifications to eliminate product variances, waste, and customer complaints.
  • Completes in-process inspection to ensure the production process is as defined in work instructions. Puts product on hold/containment for any issues identified.
  • Ensures daily scrap is entered for inventory control and for improvement analysis.
  • Maintains appearance standards, presence, and professional communication skills and ensures employee needs are met: time off request reviewed and timely responses to requests/concerns to ensure a high level of employee dignity and respect.
  • Reports building, equipment sanitation, OSHA, and Safety concerns immediately.
  • Monitors assigned team members’ attendance and performance: Document and report assigned team members’ policy/procedure violation(s) and/or performance deficiencies timely and follow thru with support for applicable and appropriate corrective action.
  • Reviews and approves subordinate time records for timely payroll processing.
  • Fosters excellent communication internally and externally.
  • Supports sales department with lead times and other information as needed.
  • Timely and accurate reports: Production productivity, work standards, purchase parts shortages, backlogs, inventory, maintenance needs, etc.….
  • Analyzes data and develops strategies for continuous improvement opportunities.
  • Develops/maintains department budget and inventory costs.
  • Development of department key performance indicators (KPIs) for monthly review/analysis of actual results vs. plan and drives improvements.
  • Hires, trains, and supervises staff and is responsible for the development and maintenance of succession plans and cross-training to ensure business continuity.
  • Adheres to and enforces company policies and procedures.
  • Performs other duties as assigned.

Qualifications:

Associates Degree in Electronics and four years of manufacturing-related work experience or an equivalent combination of education and/or related work experience. Strong leadership, mentoring, and cross-training experience. One-year soldering experience in a manufacturing or assembly environment preferred.

  • Knowledge of and experience with circuit board assembly in a manufacturing environment.
  • Knowledge of and skill in electro-mechanical assembly principles and techniques.
  • Knowledge of and ability to apply lean manufacturing principles and techniques
  • Attentive to detail with good planning and time management skills.
  • Ability to maintain records; document, compile and organize reports accurately.
  • Skills in effectively listening and communicating tactfully verbally and in writing.
  • Ability to direct, mentor, develop, cross-train and oversee subordinates.  
  • Ability to establish and maintain effective working relationships internally and externally.
  • Mechanical aptitude and skills using hand tools, small power tools, and soldering iron
  • Ability to read and interpret schematics, prints, and engineering documentation.
  • Skill in performing basic mathematical calculations and use of excel.
  • Ability to efficiently use office equipment and proficient in the use of the software.
  • Be willing to work weekend hours, and overtime as required.

Physical Requirements:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • Must be able to lift, carry, push, pull or otherwise move objects up to 50 pounds occasionally and/or frequently.
  • Work involves frequent periods of standing, walking, stooping, kneeling, crouching, twisting/turning, and reaching, bending at the waist. Indoor/outdoor work environment.
  • Visual acuity, speech, and hearing; hand-eye coordination, utilize near and far vision, depth perception, and manual dexterity necessary to work with various materials, and objects and operate basic office equipment which are essential aspects of this position.

Production Electronic Tech

JOB SUMMARY:

Responsible for testing and troubleshooting electronic assemblies and performs routine maintenance of electronic production equipment. Performs other duties as required.

ESSENTIAL JOB FUNCTIONS: Include but are not limited to:

  • Interpets and uses schematics as required to complete job functions.
  • Solders assembles, inspects, tests, diagnosis, troubleshoots and repairs electronic assemblies and multi-level PCB boards and properties per design specification.
  • Operates SMT and through hole equipment.
  • Performs routine maintenance on electronic production equipment.
  • Sets up machines for individual PWA production and assists production staff.
  • Troubleshoots basic machine errors (not programming related).
  • Completes backup and restores machine databases as needed.
  • Performs KISS machine offline programming and manages MSL components.
  • Creates and manages Heller oven profiles.
  • Evaluates paste screen condition, order as needed in conjunction with production staff.
  • Creates test plans and tests to engineering specifications.
  • Participates in product implementation and corrective actions related to electronic assemblies and test fixtures. Builds simple test fixtures to support production  testing.
  • Completes first level electronic test fixture troubleshooting  and coordinates with engineering on corrective actions. 
  • Performs minor test fixture repairs that don’t require engineering support.
  • Performs nonconforming activities related to non-function electronic assemblies.
  • Procures material and tools needed to maintain electronics testing workspace.
  • Works with blueprints, process sheets, operations manuals, and schematics.
  • Provides electronic technical support for production as directed.
  • Maintains detailed records of daily reported issues and completed repairs along with any further actions required on assemblies, production, and repairs.
  • Maintains appearance standards and professional communication skills.
  • Is responsible for completion of assigned work, efficiency, and productivity.
  • Ensures repairs are completed timely to minimize backlog to meet business objectives.
  • Collaborate with Quality Auditor to ensure all production output meets work instruction specifications to eliminate product variances, waste, and customer complaints.
  • Attendance: reports to work on time at the beginning of the shift, after meal & break periods and is prepared to work immediately after clock in.
  • Supports cross-training of production staff and new hires.
  • Reports building, equipment sanitation, OSHA, and Safety concerns immediately.
  • Continuous improvement demonstrated in work output and building sanitation.
  • Maintains the cleanliness, organization, quality control and safety of work area.
  • Follows established procedures, work instructions and Detex operational controls.
  • Follows safe working practices and wears required personal protective equipment.
  • Performs other duties as assigned.

QUALIFICATIONS:

Associates degree in electronics and two-years related experience; or an equivalent combination of education and/or related experience.

  • Knowledge of electronic and electro-mechanical engineering principles, mechanisms,  techniques, testing procedures and circuit boards, processors and integrated circuits.
  • Knowledge of basic Laboratory equipment such as soldering equipment, oscilloscopes, function generators, etc. Ability to use various soldering and wiring technics.
  • Skill in using various electronic testing equipment and measuring devices.
  • Skill in designing and testing mechanical and electro-mechanical products
  • Ability to read and interpret blueprints, engineering designs, schematics, and work orders.
  • Ability to quickly identify problems, form solutions, and troubleshoot on electronic products.
  • Ability to use electronic testing equipment, measuring devices and hand tools.
  • Ability to perform mathematical calculations.
  • Skills in effectively listening and communicating verbally and in writing.
  • Ability to compile and maintain records, logs and organize reports accurately.
  • Ability to operate office equipment and systems; computer, email, excel, phones etc.…
  • Ability to establish and maintain effective working relationships internally and externally.
  • Be willing to work weekend hours, and overtime as required.

PHYSICAL REQUIREMENTS:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • Must be able to lift, carry, push, and pull or otherwise move objects up to 75 pounds occasionally and/or frequently.
  • Work involves frequent periods of sitting, standing, walking, stooping, kneeling, crouching, twisting/turning, and reaching, bending at the waist. Indoor/ out-door work environment.
  • Visual acuity, speech and hearing; hand eye coordination, utilize near and far vision, depth perception and manual dexterity necessary to work with various materials, objects and operate telephone, computer keyboard, basic office and shipping equipment which are essential aspects of this position.

Circuit Board (PCB) Operator

JOB SUMMARY:

Responsible for assembling mechanical and electro-mechanical boards, hardware and other door products and highly configurable complex units/assemblies. Sets up jobs, solders parts to printed boards, completes re-work, packs products and other related duties as required.

ESSENTIAL JOB FUNCTIONS: Include but are not limited to:

  • Ability to read and interpret bill of materials (BOM) and accurately pick materials required for scheduled work orders.
  • Maintains soldering certification. Solder minor and complex PCB’s and other solder subs. Solders parts and wires to printed circuit boards and completes re-work.
  • Assembles mechanical and electro-mechanical highly configurable and complex units and boards, parts, hardware and other door products using various parts, such as, electronic components, PC boards, covers, plates, boxes, screws, nuts, and wires.
  • Inserts small component parts and/or wires onto printed circuit boards.
  • Meets or exceeds standard rates and performs Assembly I &II functions as needed.
  • Tests PCB boards and operates PWA machines, i.e., Juki pick and place surface mount machine and Juki Cube through hole selective solder machine, Heller oven and all other PWA equipment/machines.
  • Operates/uses machines, hand tools, small power tools, voltage meters and testing equipment to assemble and test product. Strips, wraps wires and wires units.
  • Reviews work orders and ensure appropriate level of materials, tools, equipment and resources are available for production functions.
  • Reads process sheets and assembles boards and units for standard and custom orders.
  • Works from samples, sample drawings, blueprints, schematics and written and verbal instructions. Reads work order or follows oral instructions to ascertain materials.
  • Packages product and prepares for shipping. Ensures all packaging is according to workmanship standard. Attaches identifying labels to finished product,boxes and part containers per work instructions.
  • Assist in moving materials, parts and products as needed.
  • Determines item identification and stock location. Stores items in bins, racks, or shelves, according to identifying part number.
  • Ensure assigned production work orders are followed. Run what is scheduled to run. Communicate any deviations immediately.
  • Completes in-process-inspection to ensure product meets work instruction specifications, quality attributes and reports variances immediately to lead/supervisor.
  • Collaborate with Quality Auditor to ensure all production output meets work instruction specifications to eliminate product variances, waste and customer complaints.
  • Production ownership: Responsible for assigned production efficiency, productivity and accuracy of items produced to minimize backlog. Meets or exceeds standard rates.
  • Attendance: report to work on time at the beginning of the shift, after meal & break periods and be prepared to work immediately after clock in.
  • Maintains appearance standards and professional communication skills to ensure a high level of employee dignity, respect and teamwork in the work area.  
  • Supports cross-training of production staff and new hires.
  • Reports building, equipment sanitation, OSHA, and Safety concerns immediately.
  • Continuous improvement demonstrated in production output and building sanitation.
  • Maintains the cleanliness, organization, quality control and safety of workarea.
  • Follows established procedures, work instructions and operational controls implemented by Detex to comply with all applicable legal requirements.
  • Follows safe working practices and wears required personal protective equipment.
  • Performs other duties as assigned.

Qualifications:

High School Diploma or General Education Development (GED) certificate. Experience in a manufacturing/assembly and soldering work-related environment required.

  • Soldering certification and experience.
  • Mechanical aptitude and skills using hand tools, small power tools and soldering iron
  • Ability to read and interpret schematics, prints and engineering documentation.
  • Skill in performing basic mathematical calculations.
  • Ability to distinguish colors for color coding practices
  • Ability to perform detailed repetitive tasks for prolonged periods of time
  • Attentive to detail with good planning time management skills, and willing to assume a variety of production/assembly related tasks.
  • Skills in effectively listening and communicating tactfully verbally and in writing.
  • Ability to establish and maintain effective working relationships internally and externally.
  • Be willing to work weekend hours, and overtime as required.

Physical Requirements:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • Must be able to lift, carry, push and pull or otherwise move objects up to 50 pounds occasionally and/or frequently.
  • Work involves frequent periods of standing, walking, stooping, kneeling, crouching, twisting/turning and reaching, bending at the waist. Indoor/ out-door work environment.
  • Visual acuity, speech and hearing; hand eye coordination, utilize near and far vision, depth perception and manual dexterity necessary to work with various materials, objects and operate basic office equipment which are essential aspects of this position.

Production Assembly ll

JOB SUMMARY:

Responsible for assembling mechanical and electro-mechanical boards, hardware and other door products and highly configurable complex units/assemblies. Sets up jobs, solders parts to printed boards, completes re-work, packs products and other related duties as required.

ESSENTIAL JOB FUNCTIONS: Include but are not limited to:

  • Ability to read and interpret bill of materials (BOM) and accurately pick materials required for scheduled work orders.
  • Assembles mechanical and electro-mechanical highly configurable and complex units and boards, parts, hardware and other door products using various parts, such as, electronic components, PC boards, covers, plates, boxes, screws, nuts, and wires. Meets or exceeds standard rates.
  • Operates/uses machines, hand tools, small power tools, voltage meters and testing equipment to assemble and test product.
  • Reviews work orders and ensure appropriate level of materials, tools, equipment and resources are available for production functions.
  • Reads process sheets and assembles boards and units for standard and custom orders.
  • Works from samples, sample drawings, blueprints, schematics, as well as written and verbal instructions.
  • Solders parts and wires to printed circuit boards and completes re-work.
  • Strips, wraps wires and wires units.
  • Inserts small component parts and/or wires onto printed circuit boards.
  • Packages product and prepares for shipping. Ensures all packaging is according to workmanship standard.
  • Reads work order or follows oral instructions to ascertain materials.
  • Attaches identifying labels to finished product, boxes and part containers per work instructions. Assist in moving materials, parts and products as needed.
  • Determines item identification and stock location. Stores items in bins, racks, or shelves, according to identifying part number.
  • Ensure assigned production work orders are followed. Run what is scheduled to run. Communicate any deviations immediately.
  • Completes in-process-inspection to ensure product meets work instruction specifications, quality attributes and reports variances immediately to lead/supervisor.
  • Collaborate with Quality Auditor to ensure all production output meets work instruction specifications to eliminate product variances, waste and customer complaints.
  • Production ownership: Responsible for assigned production efficiency, productivity and accuracy of items produced to minimize backlog. Meets or exceeds standard rates.
  • Attendance: report to work on time at the beginning of the shift, after meal & break periods and be prepared to work immediately after clock in.
  • Maintains appearance standards and professional communication skills to ensure a high level of employee dignity, respect and teamwork in the work area.  
  • Supports cross-training of production staff and new hires.
  • Reports building, equipment sanitation, OSHA, and Safety concerns immediately.
  • Continuous improvement demonstrated in production output and building sanitation.
  • Maintains the cleanliness, organization, quality control and safety of workarea.
  • Follows established procedures, work instructions and operational controls implemented by Detex to comply with all applicable legal requirements.
  • Follows safe working practices and wears required personal protective equipment.
  • Performs other duties as assigned.

Qualifications:

High School Diploma or General Education Development (GED) certificate. Experience in a manufacturing/assembly and soldering work-related environment required.

  • Soldering experience.
  • Mechanical aptitude and skills using hand tools, small power tools and soldering iron
  • Ability to read and interpret schematics, prints and engineering documentation.
  • Skill in performing basic mathematical calculations.
  • Ability to distinguish colors for color coding practices
  • Ability to perform detailed repetitive tasks for prolonged periods of time
  • Attentive to detail with good planning time management skills, and willing to assume a variety of production/assembly related tasks.
  • Skills in effectively listening and communicating tactfully verbally and in writing.
  • Ability to establish and maintain effective working relationships internally and externally.
  • Be willing to work weekend hours, and overtime as required.

Physical Requirements:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • Must be able to lift, carry, push and pull or otherwise move objects up to 50 pounds occasionally and/or frequently.
  • Work involves frequent periods of standing, walking, stooping, kneeling, crouching, twisting/turning and reaching; bending at the waist. Indoor/ out-door work environment.
  • Visual acuity, speech and hearing; hand eye coordination, utilize near and far vision, depth perception and manual dexterity necessary to work with various materials, objects and operate basic office equipment which are essential aspects of this position.

Production Assembly l

JOB SUMMARY:

Responsible for assembling mechanical and electro-mechanical boards, parts, hardware and other door management security products; sets up jobs; packs products and other related duties as required.

ESSENTIAL JOB FUNCTIONS: Include but are not limited to:

  • Ability to read and interpret bill of materials (BOM) and accurately pick materials required for scheduled work orders.
  • Assembles mechanical and electro-mechanical boards, parts, hardware and other door management security products using various parts, such as, electronic components, PC boards, covers, plates, boxes, screws, nuts & wires. Meets or exceeds standard rates.
  • Operates/uses machines, hand tools, small power tools, voltage meters and testing equipment to assemble and test product.
  • Reviews work orders and ensure appropriate level of materials, tools, equipment and resources are available for production functions.
  • Reads process sheets and assembles boards and units for standard and custom orders.
  • Works from samples, sample drawings, blueprints, schematics, as well as written and verbal instructions.
  • Strips and wraps wires, solders parts and wires to units.
  • Inserts small component parts and/or wiring into printed circuit boards.
  • Packages product and prepares for shipping. Ensures all packaging is according to workmanship standard.
  • Maintains departmental records and logs.
  • Reads work order or follows oral instructions to ascertain materials.
  • Attaches identifying labels to finished product, boxes and part containers per work instructions. Assist in moving materials, parts and products as needed.
  • Determines item identification and stock location. Stores items in bins, racks, or shelves, according to identifying part number.
  • Ensure assigned production work orders are followed. Run what is scheduled to run. Communicate any deviations immediately.
  • Completes in-process-inspection to ensure product meets work instruction specifications, quality attributes and reports variances immediately to lead/supervisor.
  • Collaborate with Quality Auditor to ensure all production output meets work instruction specifications to eliminate product variances, waste and customer complaints.
  • Production ownership: Responsible for assigned production efficiency, productivity and accuracy of items produced to minimize backlog.
  • Attendance: report to work on time at the beginning of the shift, after meal & break periods and be prepared to work immediately after clock in.
  • Maintains appearance standards and professional communication skills to ensure a high level of employee dignity, respect and teamwork in the work area.  
  • Supports cross-training of production staff and new hires.
  • Reports building, equipment sanitation, OSHA, and Safety concerns immediately.
  • Continuous improvement demonstrated in production output and building sanitation.
  • Maintains the cleanliness, organization, quality control and safety of work area.
  • Follows established procedures, work instructions and operational controls implemented by Detex to comply with all applicable legal requirements.
  • Follows safe working practices and wears required personal protective equipment.
  • Performs other duties as assigned.

Qualifications:

High School Diploma or General Education Development (GED) certificate. Experience in a manufacturing/assembly environment preferred.

  • Mechanical aptitude and skills using hand tools, small power tools and soldering iron
  • Ability to read and interpret schematics, prints and engineering documentation.
  • Skill in performing basic mathematical calculations.
  • Ability to distinguish colors for color coding practices
  • Ability to perform detailed repetitive tasks for prolonged periods of time
  • Attentive to detail with good planning time management skills, and willing to assume a variety of production/assembly related tasks.
  • Skills in effectively listening and communicating tactfully verbally and in writing.
  • Ability to establish and maintain effective working relationships internally and externally.
  • Be willing to work weekend hours, and overtime as required.

Physical Requirements:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • Must be able to lift, carry, push and pull or otherwise move objects up to 50 pounds occasionally and/or frequently.
  • Work involves frequent periods of standing, walking, stooping, kneeling, crouching, twisting/turning and reaching; bending at the waist. Indoor/ out-door work environment.
  • Visual acuity, speech and hearing; hand eye coordination, utilize near and far vision, depth perception and manual dexterity necessary to work with various materials, objects and operate basic office equipment which are essential aspects of this position.